Wie glasiert man Keramik? Ein Expertenratgeber von Ceramics Factory

Ceramic glazing is not only an important part of the ceramic production process but also a key step to give ceramics beauty, durability and functionality. Whether it is artisanal ceramics created by artists or industrial ceramics produced on a large scale, the glaze determines the appearance and performance of the final product. Today, we will start with the raw materials of ceramic glaze, explain the ceramic glaze process in detail, and finally focus on the advantages of manual glazing in quality and plasticity.

Raw Materials for Ceramic Glaze

Ceramic glaze is a glassy coating used to decorate and protect ceramic surfaces. Its basic ingredients mainly include:

• Silicates: This is the main component of glazes, usually derived from quartz, feldspar, clay and other minerals, and plays a role in forming the glazed glass structure.
• Flux: including aluminum, sodium, calcium and other elements, can reduce the melting point of the glaze, so that it can melt at a lower temperature and adhere to the ceramic surface, common fluxes are feldspar and talc.
• Colorants and metal oxides: to add color and special effects to the glaze, metal oxides such as copper, iron, cobalt, etc., are often used to make different colors of glaze.
• Other auxiliaries: In order to improve the fluidity, adhesion and durability of the glaze, some auxiliaries such as clay and thickener may also be added.

There are many kinds of ceramic glaze, according to its chemical composition, firing temperature and color effect, can be divided into transparent glaze, underglaze color, glaze color, matte glaze, etc., each glaze has a unique nature and effect.

Ceramic Glaze Process

The glaze process of ceramics is a key step to ensure the quality of the glaze, which usually includes the following links:

Surface Preparation

The ceramic surface must be thoroughly cleaned and trimmed before glazing. Any oil, dust, impurities or uneven surfaces will affect the adhesion and uniformity of the glaze. Ensuring that the ceramic is dry and free of dust is the foundation of successful glazing.

Glaze Blending

According to the design requirements of ceramics, the appropriate glaze is selected for blending. Different glazes may require different viscosity and dilution, and water or other solvents are often used to adjust their consistency. The prepared glaze needs to be evenly mixed to avoid sediment affecting the effect.

Glazing Method

Common glazing methods include:

• Brush glaze method: Use a brush to apply glaze to the ceramic surface. Suitable for complex shapes or small batch products, can control the thickness of the glaze, suitable for artistic works.
• Dip glaze method: the ceramic products are completely immersed in the glaze, suitable for mass production, uniform glaze, high efficiency. The soaking time needs to be properly controlled to avoid over-thick or uneven glaze layers.
• Spray glaze method: The use of a spray gun to spray the glaze on the ceramic surface, which can evenly distribute the glaze, suitable for mass production and maintain a consistent glaze effect.

Drying and Firing

After glazing, the ceramic needs to go through a period of natural drying to ensure that the glaze dries completely. During the drying process, cracks caused by moisture or uneven drying should be avoided. After drying, the ceramic is fired in the kiln, where the high temperature causes the glaze to melt and form a hard protective layer with the ceramic surface. During the firing process, the glaze will react with the ceramic surface to form a smooth, uniform glaze.

Advantages of Artificial Glazing

Although the application of machine glazing in modern industrial ceramic production is becoming more and more common, manual glazing still plays an important role in many occasions, especially in art ceramics and custom ceramic products. Compared with machine glazing, manual glazing has unique advantages in terms of quality, plasticity and detail performance.

Highly Controllable Quality

One of the biggest advantages of manual glazing is that the craftsman can flexibly control the coating thickness and uniformity of the glaze according to the shape, size and design needs of each ceramic. In the process of manual glazing, the artisan can directly perceive the fluidity and adhesion of the glaze, and can make timely adjustments during the coating process. This precise control of detail makes the glaze effect of each ceramic product unique.

Strong Plasticity

Artificial glazing has strong plasticity. The potter can freely adjust the glaze formula and thickness according to the design needs, thus creating complex patterns and effects. For example, potters can draw elaborate hand-made patterns on the glaze, or use different colored glazes for local decoration to achieve a unique artistic effect. These artisanal effects are often not achieved by machine glazing.

Suitable for Complex Shapes

Some ceramic products with complex or special shapes, such as hand-carved ceramic artworks or irregularly shaped utensils, may be difficult to achieve uniform coating on machine glazing. Manual glazing allows flexibility in dealing with these special shapes, ensuring that every detail is treated delicately.

Artistic and Unique

Hand glazing has a strong artistic and unique, each piece of work is carefully created by craftsmen, reflecting the charm of craftsmanship. Every layer of glaze applied and every detail carved is part of the artist’s creative process. This uniqueness makes artificially glazed ceramic works even more collectible.

Summary

Ceramic glazing is a delicate and complex process, covering every link from the selection of raw materials to the application of glazing methods, to the firing process. Although manual glazing is not as fast as machine glazing, its advantages in quality control, artistic creation, personalized customization, etc., make it still occupy an irreplaceable position in ceramic production. For the pursuit of high quality and unique artistic effects of ceramic works, artificial glazing is undoubtedly the most ideal choice.

By understanding the process of glazing and the advantages of manual glazing, you can better understand the fine process of ceramic making and make more informed decisions when choosing ceramic products. I hope this blog post will help you understand more about the technology and art of ceramic glazing!

What Can Jinhua Ceramics offer you？

As a key link in ceramic technology, ceramic glazing not only brings unique visual beauty to ceramic products, but also plays an important role in protecting and improving product durability. With decades of ceramic production experience and advanced glaze technology, Jinhua Keramiken provides customers with high-quality wholesale ceramic bakeware, ceramic tableware, ceramic candle jars, ceramic bathroom sets, and other household ceramic products. Welcome to explore more about us at Jinhua Official Website!